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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A facility is selecting an inerting procedure for one of its large reactors. Which inerting method would be expected to require the greatest nitrogen consumption?

A) Vacuum/pressure purging
B) Sweep through purging
C) Siphon purging
D) Vacuum purging
E) Pressure purging

2. A strong Management of Change system should ensure that: (select all that apply)

A) Emergency changes do not require Management of Change controls
B) Root causes are identified
C) Adequate evaluations of the potential safety and health impacts are performed
D) Appropriate updates have been made to the preventive maintenance requirements
E) Temporary changes are returned to normal by the required date

3. Which of the following are characteristics of a good Process Safety Culture (check all that apply)?

A) Leading and lagging indicators are tracked to monitor process safety performance
B) Using production-capable process equipment
C) Management approval required for emergency shutdown
D) Having a high awareness of process hazards
E) Visible leadership
F) Operations and Maintenance personnel are involved in process decisions

4.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) Only Emergency Management was involved
B) No RBPS elements could have prevented this incident
C) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
D) Only Mechanical Integrity was involved

5. Leading process safety metrics can help: (select all that apply)

A) Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state
B) Target auditing activities
C) Reduce slips, trips, and falls in the plant
D) Identify evolving management system weaknesses

Solutions: